TM 9-2815-237-34
2-41. ENGINE ASSEMBLY FROM SUBASSEMBLIES (Contd)
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26.
WARNING
Crankshaft must be supported during removal and installation.
Failure to support crankshaft may cause injury to personnel or
damage to equipment.
CAUTION
Bearing caps are numbered one through five and must be installed
in correct order, starting with number one at front of cylinder
block. Arrow on bearing cap must point forward or engine damage
will result.
After all main bearing clearances have been set, remove crankshaft (7) and gauging plastic and
apply OE/HDO to all main bearings. Install crankshaft (7), all bearing caps (l), (2), and (3), long cap-
screws (4) and short capscrews (5). Tighten long capscrews (4) and short capscrews (5) to 12 lb-ft
(16 Nm).
Tap crankshaft (7) rearward, then frontward; this will align main bearing thrust surfaces (6).
Tighten long capscrews (4) and short capscrews (5) to 40 lb-ft (54 Nm).
Tighten all long capscrews (4) to 110 lb-ft (149 Nm). Tighten all short capscrews (5) to 100 lb-ft
(136 Nm).
Rotate crankshaft (7) to ensure crankshaft (7) rotates freely.
Force the crankshaft (7) to the extreme front position and hold in place. Measure end play at the
front end of the number three bearing with a feeler gauge. End play should be 0,004-0.010 in.
(0.101-0.250 mm).
NOTE
Perform steps 17 through 24 for 6.2L engines.
Remove long capscrews (4), short capscrews (5), bearing caps (1), (2), and (3), and crankshaft (7)
from cylinder block (8).
Apply adhesive to seal groove in rear main bearing cap (1) and cylinder block (8),
Install rear main oil seal (9) into cylinder block (8) and rear main bearing cap (1) using seal installer.
Cut excess oil seal (9) off flush with bearing cap (1) and cylinder block (8) mounting surface.
Repeat steps 4 through 10 to ensure rear oil seal (9) did not affect rear main bearing clearance.
If bearing clearance changed, remove bearing cap (1) and inspect rear oil seal (9) for fraying.
Remove gauging plastic.
Install number three bearing cap (3), two long capscrews (4), and short capscrews (5). Tighten
capscrews (4) and (5) to 12 lb-ft (16 Nm).
Tap crankshaft (7) rearward, then frontward; this will align main bearing thrust surfaces (6).
Tighten capscrews (4) and (5) on number three bearing cap (3) to 40 lb-ft (54 Nm).
NOTE
Immediately install rear main bearing cap after application of
sealant.
Apply thin film of sealer to rear main bearing cap (1) mating surface. Keep sealer off bearing and oil
seal (9) (installed on 6.2L engines).
Install rear main bearing cap (1) on cylinder block (8) with long capscrews (4), and short cap-
screws (5). Tighten capscrews (4) and (5) to 40 lb-ft (54 Nm).
2-156
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