ARMY TM 9-2815-257-24
AIR FORCE TO 38G1-128-2
MARINE CORPS TM 10155A/2815-24/3
5-29
5-11. CYLINDER HEAD MAINTENANCE - cont.
D. INSTALLATION.
1.
Install air intake pipe studs (17, Figure 5-21) into
cylinder head (1).
2.
Lubricate the stems of exhaust valve (16) and
inlet valve (15) with a light coat of lubricating
oil. Slide valves into cylinder head (1).
3.
Install valve stem seal (13) and washer (14) onto
inlet valve (15).
4.
Install and compress valve spring (12) using
compression tool. Carefully install spring
retainer (11). Slowly release hold on com-
pression tool to release spring tension.
5.
Install cotter assembly (10) and valve cap (9).
6.
Repeat steps 3 through 5 for exhaust valve (16).
7.
Mate new O-ring (7) and cylinder head gasket (8)
to crankcase.
8.
Carefully slide cylinder head (1) over studs (6)
and mate to crankcase.
9.
Install nuts (2, 3) and washers (4, 5). Torque nuts
in a criss-cross pattern to 30.5 to 33 ft-lbs. (420
to 460 kg-cm). Tighten a second time to ensure a
snug fit of cylinder head to crankcase.
10. Install air cleaner (Para. 3-16).
11. Install fuel injector (Para. 3-14).
12. Install rocker arm assembly (Para. 4-10)
Figure 5-21. Cylinder Head Installation
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