TM 5-2815-241-34&P
GEARCASE COVER INSTALLATION
INITIAL SETUP
Tools
Assembly tool, pulley, ST-386
Barring tool, crankshaft
Extension, 6-inch, 1/2-inch drive
Gage, depth
Gage, thickness
Hammer, ball-peen, 16-ounce
Handle, ratchet, 1/2-inch drive
Indicator, dial
Mandrel, seal, ST-1173
Mandrel, seal, ST-1259
Pilot, seal, ST-1260
Socket, 7/16-inch, 12-point, 1/2-
inch drive
Socket, 9/16-inch, 1/2-inch drive
Socket, 5/8-inch, 1/2-inch drive
Socket, 7/8-inch, 1/2-inch drive
Socket, 1 1/16-inch, 1/2-inch drive
Straightedge, 24-inch
Wrench, torque, 0 to 250 ft lb
(0 to 350 Nm), 1/2-inch drive
Materials/Parts
Cutting fluid, lapping (item 5, appendix B)
Gasket, gearcase cover
Lockwasher, camshaft support (three required)
Lockwasher, engine mount (eight required)
Lockwasher, gearcase cover to engine
(13 required)
Lockwasher, vibration damper (six required)
Oil, lubricating (item 12, appendix 6)
Packing, camshaft support
Prussian blue (item 13, appendix B)
Seal, accessory drive
Seal, crankshaft
Shims, camshaft support (as required)
Personnel Required
Two
Equipment Condition
Lubricating oil pump installed (page 2-88).
ACTION
LOCATION
ITEM
REMARKS
1. Cylinder block (1)
New gasket (2)
Aline with dowel pins (3) and put on.
CAUTION
Due to excessive weight, assistance will be needed to prevent personal injury when
lifting heavy parts.
2.
Gearcase cover (4)
Aline with dowel pins and put on.
3. Gearcase cover (4)
Thirteen screws (5)
and thirteen new
lockwashers (6)
Using 1/2-inch drive 5/8-inch socket,
6-inch extension, and ratchet handle,
screw in until snug.
Do not tighten.
2-90
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