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 TM 9-2815-220-24
CYLINDER ASSEMBLY REPAIR
THIS WORK PACKAGE COVERS:
Disassembly, Cleaning, Inspection, Repair, Assembly
INITIAL SETUP:
Tools:
Tools (Continued):
Exhaust valve guide puller (item 86, WP 0176)
Pilot reamer bushing (intake valve guide)
(item 15, WP 0176)
Exhaust valve guide replacer (item 99, WP 0176)
Telescoping gauge set (item 54, WP 0176)
General mechanic's tool kit (item 121, WP 0176)
Valve lifter assembly (item 72, WP 0176)
Grinding Kit, valve seat, electric (item 60, WP
Valve removing and inserting stand (item 112,
Hand reamer (exhaust, finish) (item 93, WP 0176)
Expendable Materials:
Hand reamer (exhaust, rough) (item 95, WP 0176)
Carbon removing compound (item 7, WP 0173)
Hand reamer (intake, finish) (item 94, WP 0176)
Cleaning compound, solvent (item 8, WP 0173)
Hand reamer (intake, rough) (item 96, WP 0176)
Crocus cloth (item 9, WP 0173)
Inside micrometer caliper set (item 16, WP 0176)
Lubricating oil (item 21, WP 0173)
Intake valve guide puller (item 87, WP 0176)
Prussian blue paste (item 25, WP 0173)
Intake valve guide replacer (item 100, WP 0176)
Nozzle carbon cutter (item 33, WP 0176)
Personnel Requirements:
Outside micrometer caliper set (item 17,
Track Vehicle Repairer (1) 63H10
Equipment Conditions:
Oven (item 47, WP 0176)
Cylinder assembly removed (WP 0133 Cylinder
Pilot reamer bushing (exhaust valve guide)
Assembly Replacement)
(item 14, WP 0176)
CAUTION
The rocker arm covers are machined with cylinder assemblies as
matched units. The covers are stamped with matching letters and
numbers to correspond with the letter and number stamped on the
cylinder assembly. Keep covers with their respective cylinder
assemblies. Failure to comply will result in premature failure.
NOTE
Replace cylinder assembly when valve rocker arm cover is cracked or
has deep scratches or nicks which cannot be removed by polishing
(see page 16 this work package).
WP 0135 00-1
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